Honeywell DC300K-E-1A3-10-0000-0 UDC3000 Versa-Pro Controller *USED

Description

The UDC3000 Universal Digital Controller is Honeywell’s general purpose microprocessor-based, stand alone digital controller. It combines the highest degree of functionality and operating simplicity offered in a 1/4 DIN size. The bright dual displays with multilanguage prompts make the operator interface easy to read, understand, and operate. Programmed sequences of displays assure quick and accurate entry of all configurable parameters. Simple keystrokes let you select input and range configuration, set the operating parameters that meet your process control needs now, and change them later to meet new ones
Specifications Design CE Conformity (Europe) This product is in conformity with the protection requirements of the following European Council Directives: 73/23/EEC, the Low Voltage Directive, and 89/336/EEC, the EMC Directive. Conformity of this product with any other “CE Mark” Directive(s) shall not be assumed. Product Classification: Class I: Permanently Connected, Panel Mounted Industrial Control Equipment with protective earthing (grounding). (EN61010-1) Enclosure Rating: Panel Mounted Equipment, IP 00, this controller must be panel mounted. Terminals must be enclosed within the panel. Front panel IP 65 (IEC 529). Installation Category (Overvoltage Category): Category II: Energy-consuming equipment supplied from the fixed installation. Local level appliances, and Industrial Control Equipment. (EN 61010-1) Pollution Degree: Pollution Degree 2: Normally non-conductive pollution with occasional conductivity caused by condensation. (Ref. IEC 664-1) EMC Classification: Group 1, Class A, ISM Equipment (EN 55011, emissions), Industrial Equipment (EN 50082-2, immunity) Method of EMC Assessment: Technical File (TF) Declaration of Conformity: 51309303-000. Accuracy ± 0.20% of span typical (± 1 digit for display) 15 bit resolution typical Temperature Stability ± 0.01% of Full Scale / ˚C change Input Signal Failure Protection Thermocouple Inputs: Upscale or downscale burnout Burnout Current: 0.13 microamps Failsafe Output Level: Configurable 0-100% Input Impedance 4-20 Milliampere Input: 250 Ohms 0-10 Volt Input: 200K Ohms All Other: 10 Megohms Stray Rejection Common Mode AC (50 or 60 Hz): 120 dB (with maximum source impedance of 100 Ohms) or ± 1 LSB ((least significant bit) whichever is greater. Normal Mode AC (50 or 60 Hz): 60 dB (with 100% span peak-to-peak maximum) Alarm Output One SPDT electromechanical relay. A second alarm is available using the second control relay. This is not available with Relay Duplex, Position Proportional, or Three Position Step control. Up to four setpoints are independently set as high or low alarm, two for each relay. Setpoint can be on either Input, Process Variable, Deviation, Communication Shed, or Output. A single adjustable hysteresis of 0.0 to 100.0% is provided. The controller can also be set to alarm on shed from communications. The alarm can also be set as an on or off event at the beginning of a setpoint ramp/soak segment. Alarm Relay Contacts Rating Resistive Load: 5 ampere at 120 Vac or 30 Vdc, 2.5A at 240 Vac. 51-52-03-07 Page 6 Specifications (continued) Design (continued) Controller Output Types Current Output (Isolated) Range can be set anywhere between 0 to 21 mA, and as direct or reverse action. Resolution: 11 bits for 0 to 21 mA Accuracy: 0.5% full scale Temperature Stability: 0.1% F.S. / ˚C Load Resistance: 0 to 1000 ohms Electromechanical Relays (One or Two) SPDT contacts. Both Normally Open and Normally Closed contacts are brought out to the rear terminals. Internally socketed Resistive Load: 5 amps @ 120 Vac, 2.5A at 240 Vac or 30 Vdc Inductive Load: 50 VA @ 120 Vac or 240 Vac Motor: 1/6 H.P. Solid State Relays (One or Two) SPST solid state contacts consisting of a triac N.O. output. Internally socketed Resistive Load: 1.0 amp @ 25 ˚C and 120 or 240 Vac 0.5 amp @ 55 ˚C and 120 or 240 Vac Inductive Load: 50 VA @ 120 Vac or 240 Vac Open Collector Outputs (One or Two) Maximum Sink Current: 20 mA Overload Protection: 100 mA Internally powered @ 30 Vdc Opto-isolated from all other circuits except current output, but not from each other. Socketed jumper assembly replaces relay. Solid State Relays (10 amps) One or two externally mounted triac N.O. outputs for use with open collector outputs. Resistive Load: 15 amps @ 25 ˚C and 120 or 240 Vac 10 amps @ 55 ˚C and 120 or 240 Vac Inductive Load: 50 VA @ 120 Vac or 240 Vac Motor Rating: 1 HP @ 25 ˚C 0.75 HP @ 55 ˚C Controller Output Algorithms On-Off or Time Proportional One relay or open collector output. Control action can be set for direct or reverse. Time Proportional Relay Resolution: 3.3 msec On-Off Duplex, Three Position Step Control, or Time Proportional Duplex Two relays or open collector outputs. Control action can be set for direct or reverse. Time Proportional Relay Resolution: 3.3 msec Current Proportional A single 4-20 mA current output signal which can be configured for direct or reverse action. Current Proportional Duplex A single split current output for both heat and cool (4-12 cool, 12-20 heat) or a combination of current proportional output (Heat = 50 to 100% of range) and auxiliary current output (Cool = 0 to 50% of range). Both are 4-20 mA signals which can be set for direct or reverse action. Position Proportional Two SPDT electromechanical or solid state relays operate motor having a 100 ohm to 1000 ohm feedback slidewire. Current/Time Duplex Variation of time proportional duplex for Heat/Cool applications. Time proportional output (heat or cool) is a relay. Current proportional output (Heat or Cool) is a 4-20 mA signal that can be fed into a negative or positive grounded load of 0 to 1000 ohms and is operational over 50% of range or the entire range. Sampling Rate Inputs sampled 3 times a second 51-52-03-07 Page 7 Specifications (continued) Design (continued) Auxiliary Linear Output (Optional) (Isolated) 21 mA dc maximum into a negative or positive grounded load or non-grounded load of 0 to 1000 ohms. Output range can be set anywhere between 0 to 21 mA, and as direct or reverse action. It can be configured to represent either Input, PV, Setpoint, Deviation, or Control output. The range of the auxiliary output, as a function of the selected variable, can be scaled. This output can be used as a second current output for current duplex outputs. Resolution: 12 bits over 0 to 21 mA Accuracy: 0.2% of full scale Temperature Stability: 0.01% F.S. / ˚C Communications Interface (Optional) DMCS Baud Rate: 19200 baud Length of Link: 4000 ft maximum Link Characteristics: Two wire, multi-drop proprietary protocol, 31 drops maximum RS422/485 Baud Rate: 300, 600, 1200, 2400, 4800, or 19,200 baud Parity: Odd or Even Length of Link: 4000 ft maximum Link Characteristics: Two wire or four wire, multi-drop RS422 ASCII protocol, 15 drops maximum Digital Inputs (Optional) +15 Vdc source for external dry contacts or isolated solid state contacts. The Digital Input option detects the state of external contacts for either of the two inputs. On contact closure the controller will respond according to how each digital input is configured. Opening contact causes return to previous state. Input Filter Software: Single pole lowpass section with selectable time constants, off to 120 seconds available on both analog inputs. Digital Displays Vacuum fluorescent, alphanumeric. A six-character upper display dedicated to the process variable (4 digits). Alternate information displayed during configuration mode. A eight-character lower display primarily shows key selected operating parameters (4 digits). Also provides guidance during controller configuration. Indicators Alarm Relay Status (ALM 1 or 2) Control Mode (A or MAN) Temperature Units (F or C) Remote Set Point or SP2 Active (RSP) Control Relay Status (OUT 1 or 2) Digital Input Status (DI 1 and 2) Bargraph 21 segment, vertical Deviation bargraph Center bar lit when “on” control Deviation to ± 10% of PV span in 1% increments Modes of Operation Manual Automatic with local setpoint Automatic with remote setpoint (2-input units only) Dimensions See Figure 5. Mounting Panel-mounted, 5.82 inch depth Wiring Connections Screw terminals on the rear of the case. (See Figure 6.) Power Consumption 18 VA maximum Power Inrush Current 10A Max. for 4 ms (under operating conditions) CAUTION When applying power to more than one UDC3000, make sure that sufficient power is supplied. Otherwise, the controllers may not start up normally due to voltage drop from the inrush current. Weight 1.3 kg (3 lbs.) 51-52-03-07 Page 8 Specifications (continued) Environmental and Operating Conditions Parameter Reference Rated Operative Limits Transportation and storage Ambient Temperature 25 ± 3˚C 77 ± 5˚F 15 to 55˚C 58 to 131˚F 0 to 55˚C 32 to 131˚F -40 to 66˚C -40 to 151˚F Relative Humidity 10 to 55* 10 to 90* 5 to 90* 5 to 95* Vibration Frequency (Hz) Acceleration (g) 0 0 0 to 70 0.1 0 to 200 0.5 0 to 200 0.5 Mechanical Shock Acceleration (g) Duration (ms)) 0 0 1 30 5 30 20 30 Voltage (Vdc) +24 ± 1 20 to 27 20 to 27 - - Voltage (Vac) 90 to 264Vac (CSA models rated to 250V max.) 24Vac 120 ± 1 240 ± 2 24 ± 1 90 to 264 20 to 27 90 to 264 20 to 27 - - - - - - Frequency (Hz) (For Vac) 50 ± 0.2 60 ± 0.2 49 to 51 59 to 61 48 to 52 58 to 62 - - - - * The maximum rating only applies up to 40˚C (104˚F). For higher temperatures, the RH specification is derated to maintain constant moisture content. Table 1 - Input Actuations Range PV Input ˚F ˚C Thermocouples B* E* E (low) J J (low) K K (low) NiNiMoly (NNM) NiNiMoly (NNM low)) NIC (Nicrosil Nisil) R S T T (low) W5W26 W5W26 (low) 0 to 3300 -454 to 1832 -200 to 1100 0 to 1600 20 to 770 0 to 2400 -20 to 1000 32 to 2500 32 to 1260 0 to 2372 0 to 3100 0 to 3100 -300 to 700 -200 to 500 0 to 4200 0 to 2240 -18 to 1815 -270 to 1000 -129 to 593 -18 to 871 -7 to 410 -18 to 1316 -29 to 538 0 to 1371 0 to 682 -18 to 1300 -18 to 1704 -18 to 1704 -184 to 371 -129 to 260 -18 to 2316 -18 to 1227 RTD (IEC) ALPHA = 0.00385 100 Ohms 100 Ohms (low) 500 Ohms -300 to 1200 0 to 300 -300 to 1200 -184 to 649 -18 to 149 -184 to 649 Radiamatic RH 1400 to 3400 760 to 1871 Linear** Milliamps Millivolts Volts 4 to 20 mA 0 to 10 mV 10 to 50 mV 1 to 5V 0 to 10V Optional 2nd Input Milliamps Volts Slidewire for Position Proportioning 4 to 20 mA 1 to 5V 100 to 1000Ω * May require Field calibration to achieve rated accuracy below 1000 ˚F for type B and below -200 ˚F for type E thermocouple. ** Not available on FM approved Limit models. 51-52-03-07 Page 9 General Reference Data Data Isolation (Functional) AC Power : is electrically isolated from all other inputs and outputs to withstand a HIPOT potential of 1900Vdc for 2 seconds per Annex K of EN61010-1. Analog Inputs and Outputs: are isolated from each other and all other circuits at 850Vdc for 2 seconds. Digital Input and Digital Output: are isolated from all other circuits at 850Vdc for 2 seconds. Relay Contacts: with a working of 115/230 Vac, isolated from each other and all other circuits at 345 Vdc for 2 seconds. Surge Withstand Capability (SWC) Immunity: ANSI/IEEE C37.90.1, Surge Withstand Capability (SWC) (Formerly IEEE 472) Mains power input and relay contact outputs: 2.5 kV, Common Mode and Differential Mode. All other circuits: 1.0 kV, Common Mode and Differential Mode. Radio Frequency Interference (RFI) Immunity: No effect on performance from a 5 W walkie-talkie operated at 27, 151 or 450 MHz, one meter from the controller. Model Number Interpretation Output #1 C = Current 4 – 20mA without Alarms K = Current 4 – 20mA with Alarm 1 E = Relay, Electromechanical – 5AMP with Alarm 1 A = Relay, Solid State AC – 1AMP with Alarm 1 T = Open Collector Output – 20mA with 1 Alarm DC3 0 0 Output #2 or Alarm #2 O = None E = Relay, Electromechanical – 5AMP (SPDT) A = Relay, Solid State AC – 1AMP (SPST) T = Open Collector Output – 20mA External Interface O – – = None 1 – – = RS422/485 2 – – = Auxiliary Output 4 – – = DMCS Software Options – O – = None – A – = Accutune – B – = Setpoint Program and Accutune Digital Inputs – – O = None – – 3 = Digital Inputs (2) Key Number Table 1 Table 2 Table 3 Table 4 Table 5 0 Options 0 – – – = 1 – – – = B – – – = T – – – = C – – – = D – – – = – 0– – = – A – – = – F – – = – – 0– = – – T – = – – – 0 = – – – D = 90-264Vac Power 24Vac/dc Power Blue Bezel with 90-264Vac Power Tan Bezel with 90-264 Vac Power Blue Bezel with 24Vac/dc Power Tan Bezel with 24Vac/dc Power None Approvals - CSA,FM,UL Approvals - FM, CSA None Customer I.D. Tag None DIN Cutout Adapter PV Input 1 – = 2 – = 3 – = T/C, RTD, mV, 1–5V T/C, RTD, mV, 1–5V, 4–20mA T/C, RTD, mV, 1–5V, 4–20mA,0–10V Optional Input – 0 = – 1 = – 2 = None 4–20mA or 1–5V Slidewire Input for Position Proportional or 3 Position Step with motor position indication 22603 Figure 4 - Model Number Interpretation 51-52-03-07 Page 10 Dimensions Panel Cutout LALM RSP OUT % 1 2 1 2 F C MAN PV 1 2 3 4 96 3.780 L AL M 1 % 2 1 2 1 2 F C M A N L DI ALM RSP OUT % 1 2 1 2 F C MAN DI FUNCTION LOWER DISPLAY MANUAL AUTO SETPOINT SELECT SET UP HOLD 1 2 24 .945 Max Panel Thickness 10 .394 Max (2) 5.82 21.6 147.3 .850 .093 2.4 with optional rear cover 90.7 3.57 22073 +0.008 92 3.622 +0.03 -0.0 -0.0 +0.008 92 3.622 +0.03 -0.0 -0.0 RUN 96 3.780 Figure 5 - UDC3000 Versa-Pro Controller dimensions - not to scale 51-52-03-07 Page 11 Wiring Diagram 1 2 3 4 5 6 7 8 9 ALM 1 CTL 2 ALM 2 CTL 1 4-20 MA 10 11 12 13 14 15 16 17 DI 1 TX- or AUXTX+ or AUX+ RX-/TXRX+/TX+ SHIELD DI 2 UDC 3000 EXTERNAL WIRING L1/H L2/N 22 23 24 25 26 27 IN 1 IN 2 0 Instrument Power 22840 NOTE: The product manual should be consulted for specific details and precautions regarding wiring.